Advanced Lithium Battery Recycling Equipment for the European
As the European Union accelerates its transition toward a circular and resource-secure economy, the demand for safe, efficient, and fully compliant lithium battery recycling systems continues to rise. At Proses Makina, we deliver complete turnkey solutions engineered specifically for Europe—integrating inert-atmosphere shredding, CE-certified hydrometallurgical processing, and high-purity solvent extraction (SX) units, all supported by advanced APEX sensor and pump technology.
Our systems transform end-of-life lithium batteries into valuable critical materials such as lithium, cobalt, nickel, and manganese—helping Europe strengthen its strategic autonomy and meet strict regulatory targets under the new EU Battery Regulation.
Proses Makina’s Commitment to Europe’s Sustainability Targets
Europe has set some of the world’s most ambitious recycling and recovery standards. The EU Battery Regulation requires:
- Higher collection rates
- Improved material recovery efficiencies
- Safe and environmentally responsible processing
- Transparent, traceable material flows
Proses Makina aligns fully with this regulatory landscape. Our machinery is designed for European operators who demand maximum safety, high recovery yields, and long-term operational reliability.
Complete Turnkey Recycling Line – Fully Engineered by Proses Makina
Unlike suppliers who only offer partial systems, Proses Makina delivers a complete end-to-end recycling line, including:
- Nitrogen-inert shredding systems
- Mechanical separation units
- CE-certified leach tanks & hydrometallurgical reactors
- Industrial-scale solvent extraction (SX) plants
- Lithium precipitation & crystallization systems
- Gas scrubbing and solvent recovery units
- Advanced APEX instrumentation for monitoring and automation
This integrated approach ensures consistent performance, stable operation, and superior metal recovery for European recycling facilities.
Core Technologies in Proses Makina’s European-Compliant Recycling Systems
1. Nitrogen-Based Inert Shredding – The Highest Standard of Safety
The first stage of recycling carries the highest risk. Proses Makina’s shredding systems operate inside nitrogen-filled, oxygen-free enclosures, providing:
- Complete elimination of fire and explosion hazards
- Full control of thermal behavior during battery breaking
- Safe capture and treatment of electrolyte vapors
- Stabilized operating conditions for downstream processing
This technology meets and exceeds European safety expectations, including ATEX and CE requirements.
2. CE-Certified Leach Tanks and Hydrometallurgical Reactors
After shredding, the recovered black mass undergoes controlled chemical dissolution.
Proses Makina’s CE-certified leach tanks are engineered for:
- High-efficiency dissolution of lithium, cobalt, nickel, and manganese
- Optimized mixing, heat transfer, and reaction kinetics
- Corrosion resistance against acids, alkalis, and electrolytes
- Long-term durability and safe operation under EU standards
APEX sensors and pumps deliver real-time control over:
- Temperature
- pH
- Redox (ORP)
- Conductivity
- Reagent dosing and chemical flow
This precision significantly reduces chemical consumption while increasing metal recovery rates—ideal for European recyclers seeking both performance and cost efficiency.
3. Solvent Extraction (SX) Systems – High-Purity Critical Metal Separation
Proses Makina is one of the few global manufacturers capable of supplying complete industrial-scale SX plants for lithium battery recycling.
Our SX systems provide:
High-selectivity separation of Co, Ni, and Mn
Yielding:
- Battery-grade cobalt sulphate
- Battery-grade nickel sulphate
- High-purity manganese sulphate
APEX sensor and pump integration
Ensuring:
- Stable organic/aqueous phase control
- Accurate flow management
- Continuous monitoring of temperature and pH
- Automatically optimized extraction, scrubbing, and stripping cycles
CE-certified European construction
With:
- Leak-free settlers
- Chemical-resistant materials
- ATEX-compatible components
- Energy-efficient automation systems
The result is consistent, high-purity metal outputs suitable for the European battery industry.
4. Lithium Recovery – Turning Black Mass into High-Value Battery Materials
Following SX, Proses Makina enables the production of:
- Battery-grade Lithium Carbonate (Li₂CO₃)
- Battery-grade Lithium Hydroxide (LiOH)
Our crystallization systems feature:
- CE-certified tanks and agitators
- APEX-controlled temperature, saturation, and purity levels
- Closed-loop water and waste management
- Low impurity crystallization for battery-grade applications
This gives European operators the ability to close the loop and supply critical materials for new battery manufacturing.
Why European Operators Choose Proses Makina
✔ Full turnkey systems from shredding to crystallization
No missing stages—complete in-house engineering.
✔ CE-certified equipment meeting all EU directives
Safety, quality, environmental compliance.
✔ Nitrogen-inert shredding for maximum safety
Eliminates thermal runaway and fire risks.
✔ APEX-driven smart automation
Real-time monitoring and precise process control.
✔ High recovery of Co, Ni, Mn, and Li at battery-grade purity
Enabling European circular economy goals.
✔ Sustainable and zero-waste-oriented design
Gas scrubbing, solvent recovery, closed-loop water systems.
✔ Proven engineering expertise and global manufacturing capability
Supporting clients across Europe and beyond.
Conclusion – Proses Makina Powers Europe’s Future in Critical Metal Recycling
Europe’s sustainability ambitions require advanced, safe, and regulation-ready recycling technologies. Proses Makina delivers exactly that—offering fully integrated, CE-certified, nitrogen-protected, and APEX-instrumented recycling plants built for the future of lithium battery processing.
With shredding, leaching, solvent extraction, and lithium crystallization all under one engineered system, Proses Makina enables European recyclers to transform spent batteries into high-purity critical materials, supporting the continent’s circular economy and strengthening its independence in the battery value chain.
Proses Makina — European-Compliant Technology for a Sustainable Battery Recycling Future.